Waste Tire Recycle to Fuel Oil Project
Raw material | Oil ratio |
Submarine cable |
75% |
Rubber cable |
35% |
Sole |
30% |
Big tires |
45%-50% |
Small tires |
35%-40% |
By-Products | Application |
Fuel Oil (45%-55%) |
1. Used as the heating material and sell it to cement factory, glass factory, ceramic factory, electric power factory, steel making factory, boiler factory, etc. |
Carbon Black (30%-35%) |
1. Make it to pellet or briquette as heating material. |
Steel Wire (10%-15%) |
Sell to iron and steel factory directly. |
Flammable Gas (8%-10%) |
1. Recycled into furnace to heat reactor instead of coal/wood/oil/natural gas. |
Working process
Firstly:
Our regular model can accept the diameter less than 1400mm tires.
It is better to shredder or cut the truck tires into several blocks to meet this operation requests instead of the higher cost of the Customerized machines.
Secondly:
By the 60 Tons hydraulic pressure power,we could finish the 10 tons feeding job within 2 hours.
Thirdly:
It will take about 4 hours to finish the preheating process by coal,wood, nature gas, or fuel oil.(IF YOU PREFER,WE ALSO OFFER THE CUSTOMERIZED ELECTRICITY HEATING WAYS.)
Fourthly:
The waste tires in the reactor will become pyrolysis oil gas when the temperature reaches about 120 Celsius degree.
By the heating exchanger cooling function, we will get the oil in the oil collecting tanks.
During the pyrolysis process, we set the recycle design to transfer the (CH4, C2H6, C3H8, C4H10 and H2) from the anti-back fire device to furnace for burning as energy.
With the differ choice of the fuel, we offer the related de-duster device to purify the smoke from the flue pipe.The dust and sulfur gas will be removed by the dust removing system.
After the pyrolysis process ends, there are residual slag (carbon black) in the reactor.
HUAYIN use the automatic discharging system to get it out.
Last, we start the steel to get the steel out of the reactor.
Usually 10 tons capacity needs 21 hours to finish the whole process.
2 hours for loading 10 tons waste tires
4 hours for preheating the reactor
12 hours for the tire become gas and cooling become oil
1 hour for cooling the reactor
1 hour for discharging the carbon black
1 hour for removing the tires steel
Item | Contents | |
Input-Raw Materials | Waste tire/rubber/Medical waste/MSW | |
By-products | Fuel oil, carbon black, steel wire, syngas | |
Model | Reactor size | Capacity |
HY2200*5500 | 5 Ton/Batch | |
HY2200*7500 | 7 Ton/Batch | |
HY2600*6600 | 8 Ton/Batch | |
HY2800*6000 | 9 Ton/Batch | |
HY2800*6600 | 10 Ton/Batch | |
Reactor material | Q345R/Q245R/310S+Boiler plate/Stainless steel | |
Thickness | 14mm/16mm/18mm | |
Weight | 15T-35T | |
Power | Average 15KW/h | |
Space needed | 300-400 square meters (Width:10m, Length:30m-40m) | |
Labor needed | 3-4 workers | |
Density of oil | 0.89g/cm3 | |
Combustion value | 44.30MJ/KG | |
Note: | We supply customized mini plant: 10kg plant, 1ton plant for customer trial operation. |